Northstar Metal Products Inc.
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Precision
Sheet Metal
Fabrication

Northstar Metal Products is a leading precision sheet metal fabricator providing high-quality manufacturing and assembly services worldwide.

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Manufacturing Capabilities

Powder Coat Paint
Powder Coat Paint

Our 5 Stage UL 1332 Certified powder coat paint line is equipped with advanced quality monitoring equipment, including the X-Rite i-63 Spectrophotometer, and other paint qualification tools.

CNC Laser Cutting
CNC Laser Cutting

We use CNC fiber and CO2 laser cutting to produce high precision sheet metal products for our OEM partners.

CNC Punch Press
CNC Punch Press

Our CNC punch press services exert pressure to create accurate extruded holes, tapping, tabs, louvers, and knock-outs using predetermined shapes.

Spot Welding
Spot Welding

We provide MIG, TIG, Plasma Arc, and spot, welding services for carbon steel, stainless steel, and aluminum and all of our tradesmen are AWS certified.

CNC Forming & Bending
CNC Forming & Bending

We use press brake technology for CNC forming and bending to fabricate sheet metal products for clients.

CNC Machining
CNC Machining

We provide high-quality CNC machining services using state-of-the-art technology and we can produce machined products within one to seven days.

Robotic Welding
Robotic Welding

We use advanced robotic welding technology, including MIG, TIG, and Plasma Arc units, to make precision sheet metal fabrication products for our clients.

Hardware
Hardware

We use automated advanced hardware insertion technology in our production process, our high-precision machines offer flexibility and versatility to meet any request.

Silk Screening
Silk Screening

Our experienced silk screening experts can work on a variety of substrates for both indoor and outdoor applications, offering our silk screening services that are highly durable and cost effective.

Water Testing
Water Testing

We test NEMA enclosures for water resistance according to 3, 3R, 4, 4X, and IP66 specifications in our ASTM testing chamber, which can accommodate enclosures of all sizes.

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industries served

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Telecom

Northstar has recognized and responded to the demands for worldwide inter-connectivity in the global B2B marketplace since our founding in 1994.

Industrial

Northstar manufactures high-quality products for the industrial sector with decades of successful experience.

Transportation

We are an experienced and trusted partner to transportation companies, offering valuable expertise in enclosure designs for the bus and rail industry’s propulsion systems.

Energy

We are a top precision sheet metal fabricator for energy OEMs, producing high-performance products in the conventional and solar energy space. We are proud to be in partnerships that help supply renewable energy for the demands of a growing world.

Electric Vehicle
Electric car charging station for charging EV battery

We are a top contract manufacturer with the capability to add value to any OEM in the EV charging sector, with decades of experience in enclosure manufacturing and production.

Medical
Electric car charging station for charging EV battery

Northstar is committed to meeting the challenges of an aging global population and improving healthcare with advanced medical technologies.

Lifestyle

As a leading sheet metal fabricator in the lifestyle and leisure industry, Northstar understands the needs of industry OEMs as the industry continues to rapidly expand.

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Why Choose Northstar Metal Products

Northstar Metal Products is a privately-owned family business that has been a leader in precision sheet metal fabrication since 1994. With an ISO 9001:2015 certification, our management and production teams have decades of collective manufacturing experience, and our goal is to produce world-class products for every client. Our high-end solutions include a wide range of in-house production capabilities for sheet metal fabrication as well as value-added benefits such as powder coating, UL Certified cable and harness fabrication, electrical and water testing, silk screening and assembly. We are located just outside of Chicago, with quick access to all major highways as well as O’Hare Airport and Midway Airport, making us perfectly positioned to partner with any OEM that has domestic or international business needs.

Our goal is to provide our valued customers with the highest quality products, outstanding value-added services, and on-time delivery, and we successfully deliver on our promise with great people, world-class machinery, and a customer-centric focus.

Contact us today to learn how our precision metal fabrication solutions can meet all your custom production needs.

From design to assembly

Northstar offers vertically integrated solutions, from initial design to final assembly of complex components. Our manufacturing engineers use the most advanced tools to optimize each project, utilizing Design for Manufacturing (DFM) best practice to provide the most dependable product design while allowing for rapid prototyping of enclosures, assemblies, and more. Our wide range of production capabilities allow Northstar to function as a one-stop shop for your production needs, including Level 5 assembly capabilities spanning a wide range of industries.

Client Testimonials

Discover why our clients consistently choose us for their precision sheet metal fabrication needs, and hear directly from those who’ve experienced our commitment to quality and excellence firsthand.

“Working with Northstar as a supplier has been wonderful! They are quick to respond to emails and always willing to check with production regarding expedite requests. Their promptness, flexibility and superior communication make it easy to obtain the necessary answers to help make informed decision in a timely manner on our end.”

Global OEM

Supply Chain Manager

“We have developed a great partnership with Northstar Metal Products and their dedication to providing the best product, in a timely manner, or in most cases, earlier than expected. It is evident that they strive to give us their best service and experience possible, no matter the circumstances. We appreciate their attention to detail, creative approach, and always prompt communication skills with any and all requests.”

Fortune 500 OEM

Senior Buyer

“Northstar has been a valuable fabrication partner to our business, and we appreciate the support they have given us. With fast responses to fulfill any fabrication need, and high quality work while continuously meeting deadlines, they are the company we can count on. We look forward to continuing our relationship with them.”

National OEM

Senior Purchasing Manager

FAQS

As an ISO 9001:2015 certified precision sheet metal fabricator, Northstar’s emphasis on quality is incorporated into both process and product design.

Our team of engineers and inspectors work together and make sure each product meets the highest standards for quality, performance, and reliability.

We are located just outside of Chicago, Illinois, with quick access to all major highways and both O’Hare Airport and Midway Airport.

We provide detailed reports on every aspect of the fabrication process, including material certifications and PPAPs.

We serve a variety of industries, including mass transportation, solar, industrial, medical, energy, quick serve restaurant, electrical, traffic control, beverage dispensing, backup power generation, EV charging, lifestyle and leisure, and telecom.

We are committed to doing what we say we are going to do, and doing whatever it takes to get it done right.

Contact us to discuss your product needs. We are happy to review your project and provide a quote for our fabrication services.

Formed-in-place foam gasketing (FIPFG or FIPG) is an automated gasketing system used to create highly dependable seals with a high-viscosity liquid foam, creating a precisely formed seal built around the material itself. Northstar offers the unique capability of FIPFG in a climate-controlled environment, allowing for year-round production with no risk of environmental impacts on gasket quality.

We manufacture a proprietary line of traffic control enclosures that meet DOT specifications.

We make panels, enclosures and acoustic doors.

MORE QUESTIONS? CONTACT US
Have Questions?

Please call one of our specialists at 630-446-7817 or send us an email. We’ll get back to you promptly.
Thank you for considering Northstar Metal Products for your precision sheet metal fabrication needs.

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